采埃孚RepairManualZF25A_ZF25_ZF45A_ZF45-1code310.01.00[1]变速箱维修手册

Repair Manual and Spare Parts ListTable of contentsTABLE OF CONTENTSINTRODUCTION.................35.MEASURING THE BEARINGSection 1:MAJOR COMPONENTS...............CLEARANCE/ADJUSTING THE6221.TRANSMISSION SET-UP.....................5PRETENSION OF BEARINGS...............222.CLEANERS AND SEALANTS.................65.1 General....……5.2 Mounting outer races of3.MEASURING TOOLS.........................6tapered roller bearings into housing......234.STANDARD TOOLS AND FIXTURE...........65.3 Inserting gear set into housing............23Section 2:SPECIAL TOOLS......................>5.4 Measuring bearing clearance oninput shaft.…23Section 3:DISASSEMBLY........................95.5 Measuring bearing clearance atINTRODUCTION.…9intermediate shaft........................241.FLUID FILTER................................95.6 Measuring the bearing clearance on1.1 Remove fluid filter.........................9the output shaft .........................241.2 Suction of transmission fluid105.7 Adjusting the pretension/clearance of2.DIPSTICK.…10bearings.................253.BREATHER VALVE......................105.8 Final assembly of the housing....264.OUTPUT月ANGE106.CONTROL BLOCK.................265.CONTROL BLOCK...116.1 Mounting the control block................265.1 Neutral Safety Switch.....................117.FLUID FILTER...275.2 Neutral Safety Switch Check..............127.1 Mounting the fluid filter...................276.HOUSING.…128.OUTPUT FLANGE...........................276.1 Transmission housing halves.............129.MAKING THE TRANSMISSION6.2 Shafts and gears.........................12READY FOR OPERATION...................286.3 Radial shaft seals.........................139.1 Filling up with transmission Fluid286.4 Fluid inlet pipe...........................39.2 Check fluid level........................7.TAPERED ROLLER BEARINGS...14Section 5:ADJUSTMENT DATA.................297.1 Outer races of tapered roller bearing......14Section 6:HYDRAULIC DIAGRAM...............307.2 Inner races of tapered roller bearings.....14Section 7:TIGHTENING TORQUES318.CLUTCHPACK..............................15328.1 Removal of the clutch discs...............15Section 8:FUNCTION TEST.....................Section 9:TROUBLESHOOTING.....33Section 4:ASSEMBLY...........................17Section 10:AUTOMATIC TRANSMISSION FLUID 38INTRODUCTION................................171.INPUT SHAFT...............................Section 11:SPARE PARTS LIST.................41171.1 Mount discs into reversing clutch.........17PREFACE......411.2 Install needle bearings and gear18NAME PLATE。。。。。4。411.3 Assemble butting rings...................18Fig.1(ZF25A)1.4 Mounting inner races ofFig.1☑F25)..44tapered roller bearings...................19Fig.1 (ZF45A)1.5 Assemble piston rings....19Fig.1 (ZF 45-1)。。。00.0.4“2.INTERMEDIATE SHAFT.....19Fig.2(ZF25A)502.1 Mounting inner races ofFig.2亿F25).52tapered roller bearings19Fig.2 (ZF45A)3.OUTPUT SHAFT.............................20Fig.2(ZF45-1)。。。。。。。。0“””0“83.1 Mounting in